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Anyone changed their tanks to aluminum?

lostboyRay

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Sep 9, 2025
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I'm thinking about switching to an aluminum tank. Wondering if it's a good idea, what the upsides and downsides are, and what problems I might run into
 
Be ready for sticker shock... custom aluminum tanks aren't cheap. If your current tank is fine, I'd ride it till it's not. If you do pull the trigger, make sure you're getting one from a reputable fabricator. Cheap ones can leak at the seams.
 
For what Monster model are you looking for?
If you find a good one, let me know. I'm planning to build one for my 1100, as a plan for the distant future.
 
Aluminum's lighter and corrosion-resistant, but dents easier and may need more frequent inspections. Good for weight savings if maintained well.
 
I'm thinking about switching to an aluminum tank. Wondering if it's a good idea, what the upsides and downsides are, and what problems I might run into
just wanna tell you that you need to make sure you get one that's a perfect match for your Monster's fuel pump and mounting points, some aftermarket ones are a pain to get to fit right.
And as a quick tip for maintenance, keep the tank full when storing it to prevent condensation, and use a high quality thread locker on the mounting bolts. A little prep goes a long way
 
I'm thinking about switching to an aluminum tank. Wondering if it's a good idea, what the upsides and downsides are, and what problems I might run into
The upside is it's going to be a seriously cool aesthetic and you'll drop a little weight.. though it's not a huge difference unless you're starting with a massive steel tank. They also won't rust from the outside.

The biggest downside for this though is that ethanol is its big enemy. Standard pump gas will corrode unlined aluminum from the inside out. You absolutely need a quality internal liner or sealant. They also dent much easier than steel and are definitely more expensive.

So bottom line for me, it's a cool mod, but be ready for the extra cost and the critical step of getting it professionally lined. It's more hassle than steel, but nothing beats the look!!
 
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